Capabilities & Processes
From design through complete sub-assemblies, J&C has the tools and capabilities to meet all of your metal stamping and assembly needs.
Tool and Die Design and Build
Whether you need to source a new metal stamping, or you need a die built to make metal stampings in your facility, J&C Custom Tooling LLC has you covered. We offer full tool and die design and build capability for Progressive, Compound, Parting, and Single Hit Piercing / Forming dies with our in-house Design, Wire EDM, CNC Milling, Heat Treating, Surface Grinding and Die Assembly capabilities. Because of our die design and build capabilities, customers who are running our dies in their facilities are enjoying very long run times between service intervals, as well as an extremely long die life. J&C has built progressive dies that are averaging 5.5 million cycles per year and lasting 20+ years with only basic maintenance requirements throughout the life of the die.
Metal Stamping Production
J&C offers complete metal stamping production services for your short, medium, and long-run needs. We stamp a wide array of materials including carbon steel, stainless steel, galvanized, various grades of aluminum, brass, and various types of rubber and plastic. Our press capability ranges from 32 to 90 tons, and our automated feed line capability ranges from 0.005″ to 0.120″ thick with coil size capability up to 5,000 pounds. We also offer turnkey solutions for our customers by providing secondary operation services including forming, drilling, reaming, tapping, countersinking, and deburring. To meet your finishing needs, we provide outside services for plating, painting, powder coating, anodizing, and other custom requests.
Contract Manufacturing Services
We offer low-cost assembly, packaging, and/or inspection services with short lead times. Whether we’re making the components in-house, or you provide components to be assembled, we’ll provide a high-quality complete assembly, on time. We are pleased to frequently receive quarterly reports from customers that show our manufacturing services are delivered with a 100% quality approval rating and a 100% on-time delivery rating. With our in-house tool room, we have the capability to design and build fixtures and jigs that enable short cycle times and repeatable processes.
Custom Machining and Die Repair
With our in-house Wire EDM, Heat Treating, and CNC Machining capabilities, we provide fast turnaround times for replacement die components, die repairs, and custom machining. Even if you don’t have a drawing of the required component, we can reverse engineer the existing piece and provide a replacement to get you up and running. We also provide custom machining services – most often with our Wire EDM Machine and Surface Grinders. You can send us the block(s) and the drawing(s) and we’ll machine your pieces to your specification.